Engineering a Digital Twin for the Monitoring and Control of Beer Fermentation SamplingExemplar
Successfully engineering interactive industrial DTs is a complex task, especially when implementing services beyond passive monitoring. We present here an experience report on engineering a safety-critical digital twin (DT) for beer fermentation monitoring, which provides continual sampling and reduces manual sampling time by 91%. We document our systematic methodology and practical solutions for implementing bidirectional DTs in industrial environments. This includes our three-phase engineering approach that transforms a passive monitoring system into an interactive Type 2 DT with real-time control capabilities for pressurized systems operating at seven bar. We contribute details of multi-layered safety protocols, hardware-software integration strategies across Arduino controllers and Unity visualization, and real-time synchronization solutions. We document specific engineering challenges and solutions spanning interdisciplinary integration, demonstrating how our use of the constellation reporting framework facilitates cross-domain collaboration. Key findings include the critical importance of safety-first design, simulation-driven development, and progressive implementation strategies. Our work thus provides actionable guidance for practitioners developing DTs requiring bidirectional control in safety-critical applications.
Tue 7 OctDisplayed time zone: Eastern Time (US & Canada) change
08:35 - 10:00 | Session 5: Architecture, Deployment, and Performance EngineeringTechnical Track at DCIH 102 In-person | ||
08:35 20mPaper | TwinLang – A Digital Twin Modeling and Management LanguageRegular Technical Track Martin Leucker University of Lübeck, Daniel Thoma University of Lübeck, Lars B. Vosteen University of Lübeck | ||
08:55 20mTalk | Twin2Clouds: Cost-Aware Digital Twin Engineering and Deployment Across Federated CloudsRegular Technical Track Philipp Gritsch University of Innsbruck, Deniz Pierer University of Innsbruck, Luca Berardinelli Johannes Kepler University Linz, Michael Felderer German Aerospace Center (DLR) & University of Cologne, Sashko Ristov University of Innsbruck | ||
09:15 15mPaper | Probabilistic Update Scheduling for Digital Twins: A Semi-Markov ApproachVision Technical Track Mikkel Schmidt Andersen Aarhus University, Claudio Gomes Aarhus University, Denmark, Peter Gorm Larsen Aarhus University, Sophia Thompson Aarhus University | ||
09:30 15mFull-paper | Engineering Digital Twins with Statecharts: A Smart Home ApplicationExemplar Technical Track Sahil Salma Toronto Metropolitan University, Zenan Zha Toronto Metropolitan University, Toronto, Canada, Protik Mukherjee Toronto Metropolitan University, Sadaf Mustafiz Toronto Metropolitan University | ||
09:45 15mPaper | Engineering a Digital Twin for the Monitoring and Control of Beer Fermentation SamplingExemplar Technical Track Pierre-Emmanuel Goffi École Polytechnique de Montréal, Raphaël Tremblay École Polytechnique de Montréal, Bentley Oakes Polytechnique Montréal Pre-print | ||